Upgrading Steel Plant Actuators for Enhanced Performance and Reliability with Flowtorq Engineering
- Abdul Ansari
- Feb 5
- 3 min read
Steel plants rely heavily on precise control of valves to maintain efficient and safe operations. Over time, many plants still use old electric or pneumatic actuators that no longer meet the demands of modern production. These outdated actuators can cause inefficiencies, increased downtime, and higher maintenance costs. Upgrading these components is essential to improve performance and reliability.
Flowtorq Engineering India Private Limited specializes in actuator change, replacement, and valve actuator upgrade projects tailored for steel plants. Their expert team provides comprehensive support from site feasibility studies to installation and commissioning. This post explores the benefits of actuator upgrades, highlights key projects undertaken by Flowtorq Engineering, and explains why steel plant engineers should consider these upgrades.
Why Actuator Change Matters in Steel Plants
Valve actuators control the opening and closing of valves that regulate the flow of gases, air, and liquids in steel manufacturing processes. Many plants still operate with electric on-off actuators or older pneumatic types that lack precise control capabilities. These actuators can lead to:
Inconsistent valve positioning
Slow response times
Increased wear and tear
Higher energy consumption
Frequent maintenance and unexpected downtime
Replacing old actuators with modern, reliable control types improves valve performance and process control. This upgrade enhances operational efficiency, reduces maintenance costs, and increases plant safety.
Flowtorq Engineering’s Approach to Valve Actuator Upgrade Projects
Flowtorq Engineering offers a full-service solution for actuator change and valve upgrade projects. Their process includes:
Site feasibility study: Assessing existing valve and actuator conditions to recommend the best upgrade options
Site visit and technical support: Providing on-site expertise to address challenges and ensure smooth execution
Installation and commissioning: Assisting with fitting new actuators and testing to guarantee optimal performance
Their technical team has extensive experience working with steel plants, understanding the unique requirements of harsh industrial environments.
Notable Projects Completed by Flowtorq Engineering
Flowtorq Engineering has successfully completed several valve actuator upgrade projects for major steel plants, including:
Orissa Metalliks (Rashmi Group), Jharsuguda Steel Plant
- Upgraded stove oven air flow and gas flow control valves from electric on-off actuators to pneumatic control types for better precision and reliability.
- Replaced old PCI valve actuators from on-off to control type, improving process control in pulverized coal injection systems.
Shyam Metalliks (Ramswarup Industries Limited), Kharagpur Steel Plant
- Upgraded main pump house valves with new actuators to enhance flow regulation and reduce downtime.
These projects demonstrate Flowtorq’s ability to handle complex actuator change tasks while minimizing plant disruption.
Current Projects and Ongoing Upgrades
Flowtorq Engineering continues to support steel plants with ongoing actuator upgrades, including:
PCI valves upgrade at Shyam Metalliks Kharagpur
Oxygen plant valves actuator replacement for improved control
Dust catcher valves actuator upgrade to enhance filtration efficiency
MBF valves actuator change to modern control types
These projects focus on improving process accuracy, reducing energy consumption, and extending equipment life.
Benefits of Valve Actuator Upgrade with Flowtorq Engineering
Choosing Flowtorq Engineering for actuator change and valve upgrade projects offers several advantages:
Expert technical team: Skilled engineers with deep knowledge of steel plant processes and actuator technologies
Customized solutions: Tailored actuator upgrades based on site-specific needs and operational goals
Comprehensive support: From initial assessment to final commissioning, ensuring smooth project execution
Reduced downtime: Efficient project management minimizes production interruptions
Improved reliability: New actuators provide consistent valve control, reducing maintenance and failures
These benefits translate into better plant performance, cost savings, and safer operations.
Taking the Next Step for Your Steel Plant
Steel plant engineers looking to improve valve control and reduce maintenance challenges should consider a valve actuator upgrade. Flowtorq Engineering India Private Limited offers proven expertise and hands-on support to make actuator change projects successful.
Contact Flowtorq Engineering for a site feasibility study or to discuss your valve upgrade needs:
Flowtorq Engineering India Pvt. Ltd.
60 Ft Road, Fatima Nagar - Naigaon, Bhiwandi 421302,
Maharashtra, India
+919028305198 / +918007405198